# Catalytic Block Assembly

To develop and utilize a hydrogen gas reclaim system capable of performing water purification on demand without using chemical filters.

# Catalytic Block Assembly

**Purpose:**

<p class="callout info">To develop and utilize a **hydrogen gas reclaim system** capable of performing water purification on demand without using chemical filters.</p>

##### **Assembly Stage:**

**Catalytic Dome Assembly** (10/30) positioned on top of and in space relationship to a Quenching Nozzle (20) affixed on top of and to a natural Water Fuel Cell, as illustrated in <span style="background-color: #ffffff;">Figure 24</span> as to <span style="background-color: #fbeeb8;">Figures 24SA</span>, <span style="background-color: #fbeeb8;">Figure 24SB</span>, and <span style="background-color: #fbeeb8;">24SC</span>.

<table border="1" id="bkmrk-figure-24sa-figure-2" style="border-collapse: collapse; width: 100%;"><tbody><tr><td class="align-center" style="width: 33.2922%;"><span style="background-color: #fbeeb8;">Figure 24SA</span></td><td class="align-center" style="width: 33.2922%;"><span style="background-color: #fbeeb8;">Figure 24SB</span>

</td><td class="align-center" style="width: 33.2922%;"><span style="background-color: #fbeeb8;">Figure 24SC</span></td></tr></tbody></table>

**Water condensing unit** (40) of <span style="background-color: #ffffff;">Figure (39)</span> is placed over said **Dome Assembly** (10/30).

<table border="1" id="bkmrk--0" style="border-collapse: collapse; width: 100%;"><tbody><tr><td class="align-center" style="width: 49.9383%;">[![image-1729264485208.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/H40XNTZkh9JH6UrX-image-1729264485208.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/H40XNTZkh9JH6UrX-image-1729264485208.png)</td><td class="align-center" style="width: 49.9383%;">[![image-1729264594060.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/S1khIgN4tHvwcpGa-image-1729264594060.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/S1khIgN4tHvwcpGa-image-1729264594060.png)</td></tr></tbody></table>

#### NATURAL WATER GASES:

Since the Fuel Cell utilizes voltage to dissociate the water molecule, the Fuel Cell becomes a multi-gas generator, producing **hydrogen, oxygen, and ambient air gases** (*water contains 17% to 19% per volume of ambient air*) in a uniform gas-rate. Since water is the gas mixing regulator, the fuel gas ratio is composed of 2 hydrogen atoms to 1 oxygen atom plus 17% to 19% per part of ambient air gases.

The gas mixing ratio remains the same regardless of the gas rate of said Fuel Cell, as so described in <span style="background-color: #ffffff;">Figure 24</span>.

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#### HYDROGEN BURN-RATE CO-EQUALLY NATURAL GAS:

The **ambient air gases** (*composed of non-combustible gases that do not support the burning process*) act as a gas-burning modulator that retards the speed at which the hydrogen atoms unite with the oxygen atom during the gas burning process, see <span style="background-color: #ffffff;">Figure 24</span> again.

<p class="callout success">The gas mixing ratio of said Fuel Cell <span style="text-decoration: underline;">automatically adjusts</span> the burn rate of **hydrogen gas from 325 cm/sec** to **42 cm/sec**, co-equating the burn-rate of natural gas, as illustrated in <span style="background-color: #ffffff;">Figure 24</span> as to <span style="background-color: #ffffff;">Figure Graph 23</span>.</p>

<table border="1" id="bkmrk--2" style="border-collapse: collapse; width: 100%;"><tbody><tr><td class="align-center" style="width: 49.9383%;">[![image-1729264485208.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/H40XNTZkh9JH6UrX-image-1729264485208.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/H40XNTZkh9JH6UrX-image-1729264485208.png)</td><td class="align-center" style="width: 49.9383%;">[![image-1729264710483.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/agagu4TMrcGFyxIi-image-1729264710483.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/agagu4TMrcGFyxIi-image-1729264710483.png)

</td></tr></tbody></table>

The hydrogen gases support a flame temperature up to and beyond **5,000 degrees F**.

To reduce the burn-rate of the hydrogen gas still further to lower flame temperature, simply **capture** (1) and **recycle** (2) the **non-combustible gases** (3) being expelled from said sustained **hydrogen flame** (9), as illustrated in <span style="background-color: #ffffff;">Figure 24</span> as to <span style="background-color: #fbeeb8;">Figure 24SC</span>.

The non-combustible gases are flow-regulated and transferred back into the sustained hydrogen flame and/or added to the fuel cell prior to the gas ignition process.

<p class="callout danger">The gas flow regulator or **gas valve** (11) can adjust or lower the hydrogen flame temperature below that of burning paper.</p>

This gas modulation process is further used to transport hydrogen gas through conventional gas lines, as shown in <span style="background-color: #fbeeb8;">Figure 31</span>.

[![image-1729265366375.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/2kGCtgvRjd3csfp9-image-1729265366375.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/2kGCtgvRjd3csfp9-image-1729265366375.png)

In another application, the gas modulation technique is also used to run a conventional car engine, as illustrated in <span style="background-color: #ffffff;">Figure 22</span> as to <span style="background-color: #ffffff;">Figure Graph 23</span>.

<table border="1" id="bkmrk--4" style="border-collapse: collapse; width: 100%;"><tbody><tr><td class="align-center" style="width: 49.9383%;">[![image-1729264836651.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/Jsrk3KDyzBXETtQy-image-1729264836651.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/Jsrk3KDyzBXETtQy-image-1729264836651.png)

</td><td class="align-center" style="width: 49.9383%;">[![image-1729264843227.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/dRqIWpgiLbx6o7cZ-image-1729264843227.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/dRqIWpgiLbx6o7cZ-image-1729264843227.png)

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#### QUENCHING CIRCUIT:

The **Quenching Nozzle** (20) of <span style="background-color: #fbeeb8;">Figure 24SB</span> as to <span style="background-color: #fbeeb8;">Figure 24SC</span>, <span style="background-color: #fbeeb8;">Figure 24SA</span>, and <span style="background-color: #ffffff;">Figure 24,</span> prevents spark-back into the Fuel Cell during gas ignition.

<table border="1" id="bkmrk-figure-24sb-figure-2" style="border-collapse: collapse; width: 100%;"><tbody><tr><td class="align-center" style="width: 33.2922%;"><span style="background-color: #fbeeb8;">Figure 24SB</span></td><td class="align-center" style="width: 33.2922%;"><span style="background-color: #fbeeb8;">Figure 24SC</span></td><td class="align-center" style="width: 33.2922%;"><span style="background-color: #fbeeb8;">Figure 24SA</span></td></tr></tbody></table>

As the **fuel gases** (6) enter into, pass through and beyond the **quenching circuit** (5) of <span style="background-color: #fbeeb8;">Figure 24SB</span>, the Fuel Cell **gases** (6) are lengthwise distributed through a small <span style="text-decoration: underline;">elongated</span> **gas port** (5) at least <span style="text-decoration: underline;">smaller than .015 inch</span> diameter but equal to or greater than <span style="text-decoration: underline;">1/8 inch length</span> formed by **Quenching Disc** (7) of <span style="background-color: #fbeeb8;">Figure 24SB</span>.

The aligned gas atoms located inside this **gas passageway** (5) alternate regroup to support gas ignition since the non-combustible gas atoms retard the oxygen atom to unite with the hydrogen atoms, see <span style="background-color: #fbeeb8;">Figure 24SD</span>.

<p class="callout danger">**Multiple Quenching Circuits** (5a xxx 5n) of <span style="background-color: #fbeeb8;">Figure 24SB</span> are used to prevent flame-out when the Fuel Cell gases exceed a certain gas velocity.</p>

#### QUENCHING CIRCUIT RELIABILITY:

A non-oxidizing material such as <span style="text-decoration: underline;">alumina</span> (*a type of ceramic material*) is used to form said **quenching disc** (7) to prevent **gas port** (5) enlargement due to chemical interaction and/or heat exposure or both.

<p class="callout success">The **nozzle assembly** (20) itself <span style="text-decoration: underline;">acts as a heat sink</span>.</p>

#### SUSTAINING AND MAINTAINING A HYDROGEN GAS FLAME:

[![image-1729264485208.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/H40XNTZkh9JH6UrX-image-1729264485208.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/H40XNTZkh9JH6UrX-image-1729264485208.png)By simply igniting the Fuel Cell **gases** (6) expelling from said **Quenching Nozzle** (20) of <span style="background-color: #fbeeb8;">Figure 24SB</span> as to <span style="background-color: #ffffff;">Figure 24</span>, a **hydrogen/oxygen flame** (9) of <span style="background-color: #fbeeb8;">Figure 24SB</span> as to Figure 24 is sustained and maintained regardless of the gas-rate of said Fuel Cell.

Flame projection is achievable <span style="text-decoration: underline;">beyond six inches</span> while flame temperature is variable up to and beyond **5,000 degrees F**.

<p class="callout info">The **modulated gas mixture** (6) near each **quenching circuit** (5) prior to **gas ignition** (9) helps keep **quenching disc** (7) cool to the touch.</p>

####   


#### HYDROGEN LEAKAGE:

<p class="callout warning">To help prevent hydrogen gas leakage <span style="text-decoration: underline;">due to quenching circuit flame-out</span> (*Murphy's law of probability*), said quenching circuits (5a xxx 5n) are prearranged in such a way as to allow an **adjacent flame** (9) to re-ignite the expelling fuel gas.</p>

The **overlapping flame pattern** (12a xxx 12n) of <span style="background-color: #fbeeb8;">Figure 24SB</span> as to <span style="background-color: #fbeeb8;">Figure 24SA</span> also aids the hydrogen burning process by concentrating flame temperature in a centralized area while said anti-spark back technique (*quenching circuit*) remains intact.

#### SECONDARY BURNING ZONE:

To ensure total and complete gas combustion during Fuel Cell operations, a **Catalytic Dome** (10) is placed on top of and in space relationship to said **quenching nozzle** (20), as so illustrated in <span style="background-color: #fbeeb8;">Figure 24SA</span>.

The **hemispherical-shaped dome** (13) performs several functions simultaneously:

- captures and entraps any and all combustible gases that somehow escape the gas-burning process;
- ignites said combustible gases inside said catalytic dome composed of heat-retaining material (like ceramic);
- redirects the burning gases back into the sustained hydrogen flame for continuing burning… superheating the gases for **utilization** (14).

In actuality, the **hemispherical dome** (10) of <span style="background-color: #fbeeb8;">Figure 24SA</span> performs as a <span style="text-decoration: underline;">secondary combustion zone</span>.

<table border="1" id="bkmrk--5" style="border-collapse: collapse; width: 100%;"><tbody><tr><td class="align-center" style="width: 49.9383%;">[![image-1729265496426.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/8hpCSBSfX4T9ibph-image-1729265496426.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/8hpCSBSfX4T9ibph-image-1729265496426.png)</td><td class="align-center" style="width: 49.9383%;">[![image-1729265550102.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/yZ24jT2GCuXXp9XD-image-1729265550102.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/yZ24jT2GCuXXp9XD-image-1729265550102.png)

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<p class="callout success">The superheated gases prevent **Nitrous Oxide** (N2O) formation.</p>

#### WATER PURIFICATION:

[![image-1729265037333.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/yX28FnGLpGx2uNRG-image-1729265037333.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/yX28FnGLpGx2uNRG-image-1729265037333.png)

Water purification is now performed in a three-step operation: contaminates in water remain in the Fuel Cell since voltage is used to dissociate the water molecule; the sustained and maintained hydrogen gas flame kills any and all bacteria that attach themselves to the Fuel Cell gases; cooling the superheated gases moving away from the hydrogen gas flame forms water droplets free of contaminates and bacteria.

To accomplish the gas cooling process, a **gas condensing assembly** (40) is attached to the **catalytic block assembly** (10/20), as illustrated in <span style="background-color: #ffffff;">Figure 39</span>.

The first stage **heat exchanger** (15) exposed to said **flame temperature** (9) heats a cycling gas that enters into and passes through a **gas expansion chamber** (16).

The expanded gas cools another **heat exchanger** (17) exposed to **superheated gases** (14) of <span style="background-color: #fbeeb8;">Figure 24SA</span>.

<p class="callout success">The resultant temperature gradient performs the water condensing process.</p>

[![image-1729267754605.png](https://stanslegacy.com/uploads/images/gallery/2024-10/scaled-1680-/tw5sDqY0KoKReDJC-image-1729267754605.png)](https://stanslegacy.com/uploads/images/gallery/2024-10/tw5sDqY0KoKReDJC-image-1729267754605.png)

The **gas condensing assembly** (40) has no moving parts and is self-regulating as to the flame temperature.

The collected and stored water inside **catch basin** (18) can be “drained off” for drinking water or re-routed back to the Fuel Cell for hydrogen reuse, as so illustrated in <span style="background-color: #ffffff;">Figure 39</span> as to Figure B titled “Water Fuel Cell.”

During water recycling, the water molecule is re-exposed to **laser energy** (<span style="background-color: #fbeeb8;">Figure 20FB as to Figure 20K</span>) for **Energy Charging**... duplicating sun exposure.